Yarn For Embroidery Sewing Thread

Since this year, robots have attracted a lot of attention in industrial technology exhibitions held all over the country. For example, at the 17th Shanghai International Textile Industry Exhibition held in June, the Aquarius sweater automatic eye-to-eye sewing system exhibited by Cixing Company was operated automatically by robots, which aroused great interest of the audience.

With the rising cost of domestic labor force, the development of traditional industries such as textile industry, which are relatively intensive in manpower, is facing challenges. It is urgent to find a sustainable development path. The application of industrial robots undoubtedly provides a new possibility for textile industry to reduce production costs, improve production efficiency and quality, from traditional batch production to small batch production and on-demand production which can more meet the individual needs of customers.

Robot replacing man-made has become a major trend

Industrial robotics industry has become popular rapidly, mainly because of the difficulty in recruiting and high cost of labor in traditional manufacturing industry, and the new information industry is difficult to recruit because of the fine requirements of labor posts. Traditional manufacturing industry and emerging industries have generated huge market demand for industrial robots. It will be a major trend for the development of manufacturing industry in China to replace manual labor with industrial robots. At the same time, a group of information technology enterprises, such as Google, Intel, Microsoft and so on, aim at market opportunities, quietly lay out the research and development and application fields of robots, and integrate the robotics industry with many advanced technologies, such as big data, Internet of Things, artificial intelligence, into a number of intelligent service platforms.

Industrial robot is an important intelligent equipment in high-end manufacturing industry, which integrates advanced technology of machinery, electronics, control, computer, sensor, artificial intelligence and other interdisciplinary fields. According to the application analysis of industrial robots in developed industrialized countries, there are three situations in which robots are widely used instead of manual work: first, in industries requiring high precision, using robots can greatly improve production efficiency and reduce the defect rate; second, the working environment is harmful to workers health and the working environment is poor; In industries with high labor intensity, robots can replace manual work to accomplish work that is harmful to human health, repetitive and intensive; third, the labor cost is high, and the use of robots can reduce the labor cost. The application of industrial robots in many production fields has proved that they play an irreplaceable role in improving the level of production automation, labor productivity, product quality and economic benefits, and workers working conditions.

Over the past five years, the growth rate of domestic robot sales has reached 28%. The rapid development of domestic robotic applications also shows that our manufacturing system is undergoing a process of transformation and upgrading, from rigid automation suitable for mass production of single species to flexible automation of multi-varieties and small batches, and comprehensive automation of multi-varieties and variable batches.

Robot application has industry foundation

Despite the rapid growth, the application level of industrial robots in China is still low. In the application of industrial robots in China, automobile manufacturing industry is the first to try and popularize. The standard industrial pipeline is stable and suitable for robotic automation. With the evolution of technology, the learning ability of industrial robots is also enhanced. It adapts to the new production mode very quickly. To a certain extent, it can also save the cost of training employees.

At present, in textile production, the application of industrial robots has a certain foundation. Cotton textile production has the characteristics of multi-process and continuity, with a high degree of specialization and cooperation. Over the years, the cotton textile industry has improved the level of automation and intelligence of machinery and equipment in various processes, and realized continuous and automated production between different processes. Among them, automatic winding system is the most widely used and most effective technology in cotton textile industry, and is the successful application of human-robot coordinated unit production assembly system. At the same time, the cotton spinning industry in different processes of automatic rewinding, drum changing, yarn dropping, cleaning, self-leveling, information monitoring, waste cotton processing automatic packaging, air conditioning automatic regulation and control, around improving quality, cost control, improve labor productivity, the application of automation, intelligent technology. For example, the intelligent doffing machine and doffing robot developed by Tongling Songbao Machinery Co., Ltd. in recent years can completely replace the traditional manual drawing and inserting work, realize the automation of the whole doffing process, greatly reduce the labor intensity of workers, improve work efficiency and reduce production costs.

On the basis of the digitalization and automation of the complete chemical fiber production line, the automatic connection of each production process and the integration with the intelligent logistics system are promoting the further intellectualization of chemical fiber production. Shenghong Science and Technology Co., Ltd. cooperated with Beijing Machinery Industry Automation Research Institute to build and implement an intelligent logistics system for chemical fiber production. The system is mainly composed of robots, chain conveyors, turntables, lifts and other equipment. In addition to realizing the full automation of silk cake from falling drum, conveying, storing, inspection, classification, packaging to palletizing, it can also intelligently identify products. The transmission of each spindle coil in the process of inspection and packaging is all through the identification of three-dimensional codes. OK, accurate and efficient.

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