100pct Polyester Yarn For Sewing Thread On Dyeing Tube

Polyester filament sewing thread is made of high tenacity polyester continuous filament. It is heat setted and lubricated with high quality silicone wax, which is smoother gliding into the needle hole. This thread has high tenacity, excellent sewability and abrasion resistance features, it is applicable for shoes, handbags, outerwear, curtains, leather goods, industrial products, etc.

Products: 840D/3, 1000D/3, 1500D/3, 2000D/3

Material: Polyester high tenacity filament

Its the yarn for heavy duty sewing , generally used by the footwear industry, suitcase makers, leather goods manufactures, furnishing and quilting industry.

A basket of red empty bobbins is placed at this end of the machine. Each empty bobbin is like a obedient child. It automatically goes on the assembly line, lines up, intubates, spins and falls... At the other end of the machine, a basket of white finished products was moved down by a worker. In a roaring sound of machines, the "machine replacement" technological transformation project of Yinan chemical fiber lifting and yarn dropping automation technology has been put into production line.

This is a scene that the reporter recently attended the "machine replacement" on-site exchange meeting of Xiaoshan textile industry.

Industry transformation and upgrading accelerate the role of "machine replacement"

Since this year, our district has continued to accelerate the pace of industrial economic transformation and upgrading, promoted the practical application of "machine replacement" in various industries, and laid a solid foundation for realizing the full coverage of "machine replacement" of industrial enterprises in the whole district.

The reporter learned from the District Economic and information bureau that in the first half of the year, the district implemented 100 municipal "machine replacement" projects, with an investment of 1.411 billion yuan. In the first half of the year, 40 large-scale "machine replacement" technological transformation projects were implemented in the textile industry above Designated Size in the region, with an investment of 1.021 billion yuan, up 57.7% year on year. The application of a large number of intelligent equipment plays a more and more important role in energy conservation and consumption reduction, human cost reduction, product quality improvement and efficiency improvement.

Technological transformation and optimization of production efficiency

From the on-site exchange meeting of "machine replacement" in the textile industry, we learned that the practice of Yinan chemical fiber is the epitome of the transformation and upgrading of Xiaoshan's industrial economy. Through the transformation of existing equipment, enterprises can realize the reduction of personnel and increase efficiency, and achieve the good effect of machine replacement, and feel the support of the rapid development of industrial technology equipment for the upgrading of traditional industries.

"For example, we have invested 12 million yuan in the technological transformation of the yarn handling and dropping links of the spinning equipment. In the past, this link required more than 80 workers. After the automation transformation, it can save about two-thirds of the labor cost, which is a very obvious effect. At the same time, through the automation transformation, its efficiency has been improved, the product quality and technology have been more stable, and the workshop environment has been more tidy. These are indirect improvements. " Zhu Feng, deputy general manager of Yinan chemical fiber group, calculated such an account for the reporter.

Hangzhou yililong Textile Co., Ltd. regards spinning mechanism doffing as one of the key points of "machine replacement" technical transformation project, and replaces manual doffing with automatic mechanical arm. Among them, the short car collective doffing device adopts the technology of light, machine, electricity, air integration, automatic positioning, automatic completion of doffing, automatic realization of empty yarn management tube, queuing, intubation and other actions, almost without manual intervention, which reduces the overall stop and empty spindle time caused by doffing, reduces labor intensity, improves production efficiency, and optimizes the workshop labor management.

After the automation transformation, its equipment performance is stable and reliable, and it can automatically complete the automatic cycle process. This technical transformation alone is expected to reduce the labor cost of 4 million yuan for the enterprise every year, so as to achieve the purpose of cost saving and optimized management.

Zhu Feng introduced that most of the spinning equipment of the enterprise was purchased from 2003 to 2006. The degree of automation is not high, the production efficiency of the old equipment is less than that of the new equipment, and the competitiveness of the product cost is relatively weak. Next, the enterprise will also carry out equipment renewal and technical transformation in the production link with more prominent employment. Next, Yinan chemical fiber is willing to carry out further automation transformation attempts in the yarn dropping link, including the packaging link and barrel dropping link, if there are new processes and technologies.

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