When we walked into the textile workshop of the Weiqiao Group, it wasn't the busy figures of workers that caught our eyes, but the rows of brand-new machines running orderly in the roar. This is the Weiqiao Group's green intelligent textile integrated factory workshop.
Lightning News reporter learned that it took only 8 months from the start of construction of Weiqiao's green intelligent textile integrated plant to production, and once again achieved the "Weiqiao speed" of civil construction, installation, and production that year. The construction of this project has created the first in many industries and is currently the world's most advanced green intelligent textile integrated factory.
Chen Yijun, the director of the Weiqiao Group's Green Smart Textile Integrated Factory, told reporters: The project is a new plant built on the basis of the dismantling of the old plant. No additional floor space was invested. The world's most advanced equipment is used. The spinning workshop has an intelligent doffing roving frame, a new generation of ultra-long intelligent spinning frame, and a package intelligent package logistics system. There are about 10 spinning spindle workers. The number of workers employed in the project has been reduced by 90% compared to before the transformation, the factory efficiency has been increased by 30%, and the product quality has been greatly improved. Construction of the project started in April this year, equipment installation began in September, commissioning in late November, and commissioning in December, and once again achieved the "Weiqiao Speed" of civil construction, installation, and production that year.
The reporter learned again in the workshop that the construction of the project has created a number of industry firsts. The spinning workshop has an intelligent doffing roving frame, a new generation of ultra-long intelligent spinning frame, and a package intelligent package logistics system. It employs about 10 people for spinning 10,000 spindles. The weaving workshop has imported the latest high-speed air-jet loom, electronic jacquard looms, sizing machines, warping machines, and warping machines are all imported equipment, all of which are the most advanced in the world.
"The project for the first time established a smart order and process big data platform system in the field of cotton textiles, and formed closed-loop management of order acceptance, procurement, planning, production, warehousing, logistics, customer delivery, and feedback to realize the entire process tracking of the production process of orders. "Said Chen Yijun. Through the integration of textile production with the modern Internet and the Internet of Things, the full use of digital, networked, and intelligent technologies has transformed the human, machine, raw materials, processes, environment, and products into an organic and unified large system, enabling intelligent manufacturing of enterprises. Always maintain the world's leading level. In addition, the project has taken the lead in the textile industry to realize the full process, full coverage, three-dimensional data collection, and 360 ° dead-end-free production monitoring, and a transparent and traceable quality factory has been built throughout the process.
The project has built the first 5G remote operation and maintenance management and control system that is “four-in-one” with the supply chain of manufacturers, technical expert stations of equipment manufacturers, product clients, and company management. The project is the first in the industry to use laser navigation AGV trolleys to realize the logistics automation of the entire spinning process, and the integration of textile logistics through the docking of AGV and weaving.
In the future, the Weiqiao Textile R & D Center will also be located here. The center is committed to strengthening cooperation between industry, university, research, and research, focusing on market demand and trend research, product research and development, technological innovation, design creativity, and achievement transformation, to promote new and old momentum for enterprises. The transformation will contribute to the high-quality development of enterprises and the construction of "rich and strong Binzhou".
